Die & Mould Manufacturing Process Flow

  • Customer Inquiry & Quotation

    Customer Inquiry & Quotation

    Receive customer inquiry and provide a detailed quotation tailored to their specifications

  • Order Confirmation & Planning

    Order Confirmation & Planning

    Upon receiving the customer's order, drawings, and schedule, initiate planning and project timelines.

  • Raw Material Procurement

    Raw Material Procurement

    Develop the complete design, create detailed part drawings, and release the job card for production.

  • Melting

    Melting

    Order the necessary raw materials from vendors or request the customer to supply them.

  • Initial Inspection of molten metal (chemical composition)

    Initial Inspection of molten metal (chemical composition)

    Accept and log the raw materials (e.g., casting, bar, or block) from the customer or external vendors.

  • Core making & Molding

    Core making & Molding

    Inspect the raw materials, and if needed, create drawings for pre-machining operations.

  • Pouring

    Pouring

    Transfer the material to an in-house or external conventional shop for pre-machining or part fabrication based on the drawings.

  • Shot blasting & fettling

    Shot blasting & fettling

    Move the pre-machined parts to the CNC shop and perform dimensional checks.

  • Transfer to machining Shop & Dimensional Check

    Transfer to machining Shop & Dimensional Check

    Develop CNC programs, prepare inspection reports, and set up the machine with clamping and setup sheets.

  • CNC & VMC Programming & Setup

    CNC & VMC Programming & Setup

    Perform inspections during CNC machining after each stage of the program to ensure accuracy.

  • In-process Quality Control

    In-process Quality Control

    Conduct a thorough inspection once CNC machining is completed to ensure all specifications are met.

  • Post-machining Inspection

    Post-machining Inspection

    Assemble all parts, including those from CNC machining, conventional processes, and any purchased components.

  • Surface Finishing (Polishing & Painting)

    Surface Finishing (Polishing & Painting)

    Polish the assembled parts to achieve the required surface finish.

  • Final Quality Inspection

    Final Quality Inspection

    Inspect the polished and assembled parts thoroughly to ensure all quality standards are met.

  • Packing for Shipment

    Packing for Shipment

    If necessary, conduct a trial run of the assembled parts to validate functionality.

  • Product Dispatch & Documentation

    Product Dispatch & Documentation

    Pack the finished goods securely in boxes, ensuring they are ready for transport.